The 3 pillars of innovative tool making
The 3 pillars of innovative tool making
Formconsult currently:
current trade fairs & lectures
For over 50 years, the TecPart Innovation Award has recognized outstanding technical plastic products that excel through innovation, intelligent design, and sophisticated manufacturing.
This year, one of the eight awards presented at K 2025 in Düsseldorf went to electrical components manufacturer Wiska for the development of TriShot, the world's first cable gland manufactured entirely as a 3K injection-molded part. VDWF member Formconsult from Schmalkalden played a key role in the planning, implementation, and success of the project.
The development began with a trade fair contact and culminated in a synergistic process in which, for example, the material selection was jointly tested and defined to ensure proper adhesion and, through shrinkage, mobility of the components. The final result was a 3K mold with four stations and eight cavities that ejects fully functional components in a single pass – including seals and strain relief.
For Wiska, this meant not only more efficient production, but also high process reliability and independence from manual assembly. For us at Formconsult, the project was a confirmation of our innovative strength and that sometimes you just have to be in the right place at the right time with the right idea.
We congratulate our customer, the award-winning Wiska!
Markus Diegel awarded
As part of the VDWF's sponsorship award ceremony for outstanding theses at Schmalkalden University, the young engineer Markus Diegel was honored on October 11, 2023 for his work - which was created in collaboration with Formconsult from Schmalkalden .
On a high-tech tour in 'Schmalle'
New & patent pending
Squirt-stretch-bubbles
- Using a conventional 1K injection molding machine
- No hydraulic core pulls (oil) are necessary
- Drive with three-phase servo motor integrated into the machine control
- An air pressure of approx. 8 bar is sufficient to inflate the bottles
- The blower unit is constructed largely from standard components
- The pre-molded parts are transferred to the blow side using an external slide on an index plate
- Production can take place in a clean room
- Removal of the bottles from the blow side using handling
- Bottle size 10 - 100 ml
- Plastic PET, CBC, COC and COP
Support & promotion of startups
Suppnizer by & with - Tim Budesheim
The SUPPPNIZER - a product that was created in cooperation between Formconsult Werkzeugbau GmbH and the Schmalkalder university graduate and bodybuilder Tim Budesheim: the Suppnizer, a supplement container for bodybuilding needs.
Trade fairs & lectures
13. - May 15, 2025 Kuteno
Bad Salzuflen exhibition center
Hall 20 | Stand 20 f 15
06. - May 9, 2025 Moulding Expo
Messe Stuttgart
Hall 6 | Stand 25a
March 13, 2025
28th Technology Day in the Brandboxx
Hannover / Langenhagen
25. + 26 February 2025 KPA
Plastic products current
Stand 2-D "
10/15 - October 19, 2024 Fakuma
September 24, 2024 VDWF/WBA practical forum for toolmaking
Lecture by Formconsult (Stephan Hoffmann) on the topic of “Innovative tool making”
09/17/2024 Wednesday + temperature control forum
TEMPERATURE FORUM
in focus: innovative temperature control concepts designed by: Formconsult Werkzeugbau GmbH & enesty GmbH